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Ricky Rubber Enterprise

Rubber Conveyor Belts Constructions

About Rubber Conveyor Belts

A rubber conveyor belt is a type of continuous moving belt that transports materials or packages from one place to another. In other words, this is a solid band made of tough, long-lasting substances, upon which different materials are conveyed. They are made from a variety of materials, ranging from rubber compounds and leather to urethane and PVC to wire mesh composed of assorted metals, like stainless steel and carbon steel. Rubber conveyor belts are very popular and widely used in various industries to transport and process materials from one point to another. They are widely used in conveyor systems. Multiple belting are used to transfer or shift power from one rotating shaft to another on conveyor systems. They are available for a wide range of applications and media transportation. Production, mining and shipping companies all make use of conveyor belts to manage materials more efficiently and reduce labor costs.


Our Conveyor belts are best used in Road Construction, Power Plats, Cements Industries, Steel Plants, Stone Crushers, Paper Industries, Sugar Mill etc.


Rubber Conveyor Belts Constructions

construction-rubber-conveyor-belts

The specification of the conveyor belt, or the type to be used depends on various factors; speed, width, length of travel, inclines, components of its carriage etc. The belt is made up of:

Cover Rubber (Top Cover or Bottom Cover)
Belt Carcass
Rubber Skim Coat
The Reinforced Breaker Fabric

Cover Rubber

Cover is made up with natural of synthetic rubber are used in Conveyor Belt Productions to save base Carcass from wear, impact, deterioration and other influences. They are compounded to meet particular service conditions as Bras iron, Oil, Heat, Flame, Chemical resistance and antistatic etc. Cover type quality and thickness are matched to service life of belt involved. Cover formulation for belt manufacturing is determinded by meterial to be carried and environment in which belt will operate.


Belt Carcass

is the tensile structure of the belt between the top and bottom covers. These are of various types: woven fabric multi-ply, reduced-ply, PVC impregnated solid weave, steel-chord cable etc. The functions of the belt carcase are toProvide strength, Withstand tension, Provide lateral stability (cross rigidity), Ensure alignment on the track, Absorb the impact of cargo loading, Offer resistance to tear, Have ability to hold mechanical fasteners, Provide strength to spliced areas.


Rubber Skim Coat

Extra layer compound between plies is called skim coat. These are contributors to internal adhesions, impact resistance and play a singnificant role in determining belt load support and tough ability. Improper skims can adversely affect performance and lead to ply separation.


Breaker Fabric

Special woven fabric between cover and carcass improves cushioning, the gouging and tear resistance properties of cover rubber and protects carcass from impact damages. This construction is recommended for use in belts gandling primarily crushed and sized materials which gives severe impact to belt whem lumps drop at loading points.


International Standards

Standard
& Grade
Minimum Tensil Strength
(Mpa)
Minium Elongation
at Break (%)
Maximum Abrasion
Loss (mm3)
DIN-X 25 450 120
AS-M 24 450 125
IS-M24 24 450 150
BS-M24 24 450 150
SANS-M 24 450 120
SANS-N 20 400 150
DIN-Y 20 400 150
AS-N 17 400 200
IS-N17 17 400 200
BS-N17 17 400 150
RMA I 17 450 150
JIS-S 18 450 200
construction-rubber-conveyor-belts-1
Plot No. 85, Nilkanth Industries Park, Behind Dediyasan GIDC Phase 2, Mehsana - 384 002, North Gujarat.

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